A universal network for in-car control systems?

Here’s an interesting question: could Ethernet oust CAN, LIN, MOST, FlexRay and others to deliver a universal network for in-car control systems? The modern car can incorporate as many as 70 embedded computers, networked by a host of different networking systems, including under-bonnet control systems, overall vehicle safety systems, in-vehicle comfort systems and, increasingly, in-car entertainment and information systems.

Now automotive manufacturers are turning their attention to Ethernet as a common backbone for in-car networking, offering tantalising promise of a radical simplification of the automotive networking jungle whilst easing the introduction of the complex software modules and control applications that will characterise the next generation of vehicles.

In 2007 a BMW research group tested the Internet Protocol (IP) – an application layer of the Ethernet protocol – to network automotive controllers. The company’s engineers found that IP could well suit the real-time requirements even of safety-critical applications. And most importantly, they found that with IP networking, costs of automotive electronics could quite well be lowered considerably.

The BMW engineers tested the aptitude of IP for applications in the engine compartment (engine control unit and dynamic stability control) and in the dashboard. Their experiments were built on standard PC and embedded electronic parts. To give the system a real test, they also ran bandwidth-hungry video and other multimedia applications over the same network.

Their conclusion was that the real-time behaviour of the network far exceeded the requirements of safety-critical and other control applications, even when the multimedia applications were running at the same time. Although these studies were not part of any serial car development, the potential for Ethernet has been firmly established. BMW is adamant that talks with automotive OEMs and tier one suppliers will soon follow.

BMW is not alone in its exploration of Ethernet for in-car control systems. Papers presented at the 32nd annual conference of the IEEE Industrial Electronics Society (IECON) and at the Canadian Conference on Electrical and Computer Engineering (CCECE) in 2006 highlighted the potential for Gigabit Ethernet for on-board communication and control networks, concluding that simulations demonstrated the feasibility and success of the proposed model with mixed data traffic for both real-time and non real-time applications.

Ethernet, then, offers the tantalising possibility of replacing the many established time-critical and non time-critical vehicle networks (CAN, LIN, et al) with a single unified architecture. Certainly this is not going to happen overnight, but already we are seeing Ethernet beginning to permeate into vehicle control systems. A number of manufacturers are already incorporating Ethernet interfaces to connect in-vehicle systems to external diagnostics computers, with Ethernet switches are being employed in networking bandwidth hungry video, media and GPS systems as part of the wider in-vehicle control system.

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Connecting the old to the new

Long before 10BaseT Ethernet established as the dominant standard for industrial network installations, 10Base2 that ruled the roost as the primary 10Mbit/s technology. It’s been variously referred to as cheapernet, thin Ethernet, thinnet and thinwire, and it used thin coaxial cable terminated with BNC connectors. Despite the age of the technology, it continues to operate reliably, and there are many installations up and down the country still relying on 10Base2 Ethernet in small network segments or to integrate legacy devices.

But what about linking in to more modern industrial Ethernet networks? Does that have to mean abandoning your existing investment and implementing a wholesale replacement, with all the associated time and cost issues? Not necessarily, because we are starting to see a range of affordable, hardened media converters coming onto the market. These offer an elegant and reliable means of converting and transmitting data between thin coaxial BNC network cables and twisted pair RJ45 network cables for media flexibility in new or expanded 10Mbit/sec Ethernet networks.

If this sounds like just the solution you’ve been waiting for, keep an eye out for products that provide you with a single BNC connection complete with an internal BNC termination switch, and a single RJ45 connection with an up-link switch. The best of them provide standard collision detection and indication, and comply with the Ethernet V1.0/2.0 specifications and the IEEE 802.3 standards.

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Industrial Ethernet riding out the storm

What effect, we wonder, might ehglobal recession be having on the spread of industrial Ethernet? If the latest info from IMS Research are correct, then the answer is some impact, but not a devastating one. Although over 5 million new Ethernet nodes were installed in industrial automation networks in 2008, IMS reckons the number will fall to less than 4.7 million in 2009. It used its now established method of analysing 16 major product groups to assess their Ethernet networking connectivity and use. Forecasts of industrial production by sector was used to give a realistic projection of Ethernet use in industrial automation to 2013.

Overall, then, percentage decline is less than for industrial automation as a whole, indicating that Ethernet is continuing to gain favour with users. Despite the short-term decline, the report predicts that industrial Ethernet networking installations will grow by over 10% a year from 2011.

The report estimates that over half the Ethernet nodes deployed in most industrial automation applications are of the standard Ethernet TCP/IP variety. However, new installations of dedicated industrial variants are projected to grow by 40% from 2008 to 2013. Different regions have different dominant suppliers, so there is considerable regional difference in which variant is chosen.

The report also analysed industrial Ethernet infrastructure components. The estimated value of the world market was $720 million in 2008, but is projected to fall to around $650 in 2009 – again, not the worst picture by any means. And the next five years will surely see dramatic changes in the way Ethernet is used in industrial automation.

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European Industrial Ethernet Award goes to Danish students

You know a technology has really arrived when it gets an award attached to it. So B&R’s European Industrial Ethernet Award can be seen as much more than just a bit of fun – it’s a real indicator of the importance of the technology now.

Canvassing European universities in the autumn of 2008, B&R – the developer of Ethernet Powerlink – called for innovative concepts, creative solutions and promising scientific research projects from all technical areas related to Industrial Ethernet. Out of 27 submissions from eight European countries, the group of students headed by professor Karsten Holm Andersen from the University of Southern Denmark in Odense was declared the winner.

By integrating Powerlink in a Formula Student Racing Car, the Danish project group was able to convince the jury with a creative solution in the area of circuit board electronics. The Powerlink implementation, which they designed themselves using standard hardware components, brought the Danish team 1st prize and 10,000 euros.

A further 5,000 euros and 2nd prize was awarded to the X-Cut project from the Vienna University of Technology, which submitted a concept for exceptionally sturdy machine tools. And 3rd prize was awarded to the Slovak University of Technology in Bratislava with a practical application for optimised filling systems. The project group was also pleased to receive a 2,500 euro premium.

The team members of the top 10 projects were invited to a weekend event in the Salzburg Alps where the winners were announced. Detailed information can be found at www.br-automation.com/award

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What are the prospects for industrial Ethernet components market in China?

That is the question being asked as China begins to feel the sting of the global recession – although in real terms that only means that it’s overall economic growth has dropped to a still-impressive 8%. No surprise then that industrial Ethernet component revenues from the Chinese market are still forecast to grow continuously from 2008 and 2013, at an average of over 28% per year, according to the latest report from IMS Research.

In general, the main factor affecting the growth of industrial Ethernet component market in China is the performance of the end markets that use them. This, in turn, is partly dependent upon the general economic and industrial outlook in China. With the government’s huge investment in expressways, railways and other transport infrastructure, and in energy-saving and emission reduction programs, it is expected that the demand from the end-user markets will continue growing strongly over the next three years.

Compared with Europe and the North America, where the use of Ethernet technology is more developed, the applications and use of industrial Ethernet components in China is slightly more limited. However, rapid development of Ethernet technologies in China, an increasing acceptance and awareness among customers, and increased promotion by suppliers, means that the number of applications for industrial Ethernet components is expanding all the time. IMS reckons this will help component shipments and revenues to increase almost by a factor of four, in the five years to 2013.

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The Asia Pacific market for industrial Ethernet

Building on a report for the global industrial networking market based on the shipments of sixteen major industrial product groups, new research is now breaking down that info by geographical region, segmenting the world in EMEA, Americas and Asia Pacific, and focusing specifically on Ethernet.

All major Ethernet variants are quantified and discussed within the report, and it also contains a detailed analysis of the market for Ethernet networking infrastructure components – converters, hubs, switches, routers, etc. The market has been assessed in terms of units shipped and revenues, with the estimated market shares of the major suppliers of Ethernet infrastructure components.

That ought to make interesting reading. Anyone know where we can get a copy?

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Where Ethernet falls down over fieldbus

If there is one complaint that recurs over and again with industrial Ethernet installations, then it is with the difficulty in dealing with star topologies. If you have ten devices, then typically instead of a simple ring you’ll need at least a 12-port switch. That’s because most simple Ethernet-enabled devices don’t have even a minimal switch built in, which would enable a ring topology to be constructed.

Industrial Ethernet is already growing at an astonishing rate, but how much faster could it spread if rings would be easily implemented? Stars are more awkward, and they drive the cost up.

Perhaps one answer lies in the increasing availability of low cost, low port count, unmanaged switches. As the cost of these comes down to the point where you can add a two/four port unmanaged switch for every IED, then it really starts to become attractive.

Even better, as those costs come down, it opens up the possibility of high reliability redundant rings, at astonishingly low costs and unthinkably easy to implement. Now that really is an exciting prospect.

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Profinet sees 40% growth in installed base

It’s not easy to get accurate or reliable figures on the growth of the various industrial Ethernet technologies, but the Profibus Group has come out and stated that its number of Profinet node installations grew to 1.6 million by the end of 2008. That’s a staggering 40% increase on the previous year.

At the same time, the number of installed Profibus nodes grew to five million, up from 4.5 million in 2007, while the number of installed PA devices grew by 20% in 2008, to 880,000.

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A New Approach to Measuring the Industrial Networking Market

New figures and estimates for the size of the industrial networking market have emerged, with IMS Research reckoning that over 26 million new nodes were installed in industrial automation networks in 2007. IMS arrived at this estimate by analysing 16 major product groups to assess their networking capabilities and use, and the organisation says this method has given a clearer picture of where different protocols are used, as well as highlighting “considerable regional differences” in their use.

Despite current economic uncertainties, the conclusion is that the average annual growth rate of the numbers of all new nodes installed between 2007 and 2013 will be 7.8%. And Ethernet will grow more than twice as fast as the overall average.

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Meeting the needs of ITS networks

With traffic congestion a growing problem across the globe, measures of the cost of this congestion make frightening reading. Unreliable and lengthy journeys take valuable time out of every day, with implications of cost to businesses and individuals. Around the world, billions of litres of fuel are being burned by motorists just sitting in traffic jams. A report from University College London in 2004 estimated that, without measures to tackle congestion, it could be a £30 billion problem in the UK by the end of the decade. The US Department of Transport, meanwhile, estimated that traffic congestion in one form or another is currently costing America more than $200 billion a year.

Intelligent Transport System (ITS) networks provide one of the primary enablers for reducing congestion, not only speeding up average journey times, but also making travel more reliable generally. But a primary consideration is that any network solutions should be cost-effective, and offer the flexibility to evolve as traffic management requirements develop.

Industrial Ethernet ticks all the boxes by offering a cost-effective network technology that is compatible with the latest breeds of traffic management equipment, has high bandwidth and capacity, can be deployed flexibly, and can grow in line with the application requirements.

Ethernet provides the ideal protocol for networking the VoIP (voice over Internet Protocol) telephones, video cameras and other bandwidth intensive devices, and for transmitting the data back to the TOC. The scalable Ethernet standard encompasses a variety of bandwidths and, with the unlimited bandwidth capacity of fibre optic media, promises inexpensive and relatively painless upgrade paths for systems as traffic control technology evolves.

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