Growth in critical infrastructure security requirements

The critical infrastructure security market is booming in new EU member states as these countries build new power plants and race to modernise air and sea ports. According to analysis from Frost and Sullivan, the market will grow steadily, reaching $2.2 billion by 2017, with peaks in 2011 and 2013, due to EU funding and procurement for energy and airport projects in the region.

The growth is being fuelled by both government funds and private investment. EU security regulation compliance requirements and the need for a common security strategy are other contributing factors.

Increasingly video surveillance systems are coming to rely on IP technology, and you can see the attraction. It’s a function of its massive, established installed base, and the fact that the technology is standardised, low cost and low risk. It is reliable, well understood and well supported.

But video traffic is high speed and high bandwidth, and that makes string requirements of the IP infrastructure devices that must handle it. The IP switches, for example, that provide connectivity to the cameras and route the data onto the Ethernet network must combine simple connectivity with the ability to handle demanding video traffic.

The ability to handle video traffic really does place a requirement on components to offer IGMP (Internet Group Management Protocol) software as standard. This is key, with modern high definition cameras transmitting at data rates as high as 5Mbps. This multicast traffic has to be effectively managed, to prevent unnecessary traffic flooding the various communications interfaces and bogging down the entire network. The IGMP protocol provides a means to manage this traffic.

Once you combine best off breed IP-based cameras with the power of IP-based network solutions and the flexibility of the latest wireless communications, then you have the basis of a very powerful surveillance system. Add in to that the software management facilities available to IP-based networks, and you have the potential for self-healing, redundant surveillance networks that slash the cost of support and maintenance.

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Big growth for Ethernet in power utilities

Growth in industrial Ethernet is still carrying on at a frightening pace. With its ready acceptance in manufacturing and automation applications, it’s clearly attracted the attention of governments as the single best networking standard. According the latest research from ARC Advisory Group, although private sector investment flattened a little during the recession, good growth for industrial Ethernet is being driven by government investment in infrastructure and energy, with projects such as intelligent transportation and renewable energy.

According to ARC, adoption of Etherent in the likes of energy applications has been somewhat different to its rise in manufacturing automation. In manufacturing, industrial Ethernet is a displacement technology, gradually pushing aside the traditional serial networks. And that’s a long term process. In power, on the other hand, there is still a prevalence of analogue technologies that really have had their time. The need for something entirely new in the short term is the key driver behind the growth. Standardising on Ethernet brings all the benefits of fibre optic networking, and, importantly, the move to Ethernet also makes it simple to progress to the next generation of wireless networks.

This will undoubtedly drive further growth in other areas, too. The security and surveillance market can only benefit from investment in energy and transportation, as governments look to protect the investments they have made.

The hardened designs of the best industrial Ethernet switches mean they are equally at home outdoors, where they will be needed in many of these infrastructure and security applications, whether they are power plants, roads, transportation platforms or water utilities.

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ICS cyber security market driven by risk

According to the latest research from ARC Advisory Group, industry has really woken up to the issue of cyber security, not just from the point of view of protecting traditional IT networks, but also looking at the risk to the industrial control system (ICS). Bob Mick, author of the report ‘ICS Cyber Security Worldwide Outlook’ commented: “ICS cyber security is extremely dynamic, requiring constant attention and bringing today’s market practices into question.”

Clearly cyber security needs addressing. A key issue, though, as identified in the report, is that a cyber security solution is not a single product; instead it is a combination of architecture, practices, behaviour, security components – both hardware and software – and third party services. Some ‘best practices’ have surfaced, but actual solutions must take into account business situation and risk.

From a control network point of view, in the march to industrial Ethernet as the networking standard of choice, there’s no doubt that security considerations have been left somewhat behind. To date, security has focused largely on making layer 2 secure, but the very fact that industry is embracing Ethernet, and thereby opening up the plant floor to attach from the outside world, means that network security requirements are evolving, driving a need to look beyond Layer 2 Ethernet connectivity. Under the seven layer model, all it takes is for one layer to fall to an attack before the whole communications system is compromised – potentially without the other layers being aware that there is a problem. Security is only as strong as the weakest link, and Layer 2 can be very weak indeed.

Any secure system has to start with effective Layer 2 and port based security mechanisms and combined routers and managed switches that create enhanced integrated solutions for security for Ethernet networks, meeting the emerging demand for Layer 3 (IP) and Layer 4 (TCP and UDP) security networks. Then there has to be a binding software glue that delivers network-centric solutions for cyber security protection, while providing a framework for the overall control and information systems infrastructure, and further software to provide effective electronic perimeter protection.

Building all of that from scratch is a big ask of the personnel charged with protecting a company’s industrial control system. But there are vendors out there who can offer virtually the whole package off the shelf, while still delivering the flexibility to allow the control systems infrastructure to evolve over time in line with market and business development.

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Remote video monitoring is fastest growing security service

Remote video monitoring is now forecast to be the fastest growing service within the remote monitoring market. The remote video market was worth nearly $250m across the Americas and EMEA in 2009, and is experiencing impressive growth which will continue to accelerate as the global economy recovers, says a new report from IMS Research.

Remote video monitoring has lots of advantages. Being able to monitor several facilities or areas from a single location maximises the area of coverage under surveillance, and makes it much easier to focus any response where it is required.

With these surveillance systems increasingly building on IP technologies, large quantities of Ethernet switches are supporting the expansion of the remote monitoring market, selected for their ability to deliver robust and reliable networks, to handle the demanding high-bandwidth traffic of multiple video cameras, and to withstand demanding environmental conditions without special protection. The switches frequently have to cope with extremes of temperature, resist the effects of humidity and be immune to corrosion.

A key advantage of today’s best of breed Ethernet switches is their support of IGMP as standard. Traditionally IGMP support has meant specifying costly Layer 3 routers and switches, but modern Layer 2 switches can now offer this, providing the required tight control of multicast video traffic. The need for multiple Layer 3 products is eliminated and overall costs are dramatically reduced.

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Tactical communications market moves to an IP core

The European tactical communications market is on a march, with Frost & Sullivan estimating that the sector will be worth some $1.58 billion by 2018, up from $1.06 billion in 2008, and showing steady growth of around 4.1% per annum. The projected growth comes as European ministries of defence realise the potential of networked communications as an effective force multiplier, and upgrade their tactical communication (TACCOM) capabilities.

Products such as high band networking radio, software defined personal role radio and tactical network (TacNet) solutions are steadily transforming the TACCOM landscape. In a TacNet architecture in the theatre of operation, all radio sets – including vehicular and airborne – as well as satellite communications (SATCOM) terminals are used as nodes. The network also integrates existing command and control (C2)/battle management systems (BMS) and air defence communication systems into a single IP environment enabling seamless transmission of voice, data and video content from decision centres to the last tactical mile.

Key to this transformation will be the availability of IP and Ethernet hardware which is tested to MIL standards and battle proven in conflict zones. Where products such as Ethernet switches can meet these requirements, and combine the advantages of COTS availability and pricing with rugged design that assures absolute reliability in even the most demanding of environmental conditions, then they will provide the military with an attractive option in the drive for standardised communications at Gigabit speeds and beyond.

The best commercial Ethernet switches will pass MIL-standard shock and vibration testing, demonstrating their suitability for both airborne and ground-based deployment, and offer extended temperature operation. They will offer EMI/RFI interference rejection and protection as standard, and will provide conformal coating for protection against high humidity, corrosive chemicals and salt spray. Further, rugged and robust products will be available in innovative sealed versions that don’t need internal cooling fans, and will offer dependable operation with MTBF of over 125,000 hours at extended temperatures.

This seems a big ask of COTS technologies, and yet these products are out there right now, combining industrial affordability with a proven reputation in military applications.

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Market requirements drive the growth of IP video surveillance

It’s interesting how often a mass of emerging market requirements will converge to drive a technology in a particular direction. The video surveillance market is a good example. The big push in video analytics really calls for a shift to high definition cameras, at which point bandwidth becomes an issue. A big concern to installers is system reliability. For organisations looking to grab market share in an increasingly global business, ease of support on the ground is a key factor. And there is the high value that integrators and installers place on the likes of reliability, future proofing, ease of integration and, let it be said, price.

All of these issues are driving the market at full pelt towards IP-based video solutions, and this is rapidly becoming the de-facto standard in surveillance and security.

HD cameras have rapidly superseded traditional analogue products as the technology of choice in surveillance applications, for their vastly superior image quality. This is enabling a whole new raft of video analytics applications, providing anything from business intelligence for retail outlets to transport infrastructure planning. And next generation video surveillance systems will be networked, intelligent, multi-camera co-operating systems. But all of this has huge implications for bandwidth and data rates, and Ethernet provides the only realistic option.

The latest research from IMS highlights how reliability is another factor driving the decision to use IP-based security technology, with the survey of European integrators and installers also finding that customer requirements and the ability to future-proof installations were also important considerations. Further, a North American study identified as ease of training and availability of multi-vendor support as being key drivers to IP-based solutions.

The IP video surveillance and security market defied the global downturn of 2009, and actually grew by 3%. Growth for 2010 looks set to boom, with new players entering the sector, lower cost products coming to market, and big events such as the World Cup and the 2012 Olympics requiring ever greater infrastructure development and security spending. So it looks like being a very interesting couple of years.

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Where are factory automation networks headed?

With all the headlines about Ethernet this or wireless that, it’s tempting to believe that we are all falling over ourselves to install something new to do something amazing, and that all the growth is coming from massive investment in new automation systems and technologies. The slightly more grounded truth, though, according to a new ARC Advisory Group study, is that most of growth is coming from the upgrading of traditional serial device networks in factory automation to newer technologies.

Let’s not despondent, though, because we can see that users are deriving much more benefit than simple wiring displacement. Indeed if was just about reduced wiring costs it’s conceivable that users wouldn’t be turning to Ethernet at all, since the standard hub-and-spoke topology can often offset any potential wiring saving. No, Ethernet’s rising popularity in spite of this shortcoming highlights the higher-order value propositions, including integration with higher-level enterprise systems, sought by some device level network adopters.

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Process industries shift to centralised networks

So the process industries have begun to feel the need to reduce plant downtime through real-time knowledge sharing and high-speed communication protocol. This is a conclusion of a new report from Frost & Sullivan, the Strategic Analysis of the European Industrial Ethernet Market. It finds that the process industries now require intelligent devices that extend location-independent control over other automation components to facilitate rapid information recovery and immediate response as well as optimise asset utilisation of the plant.

However, implementing sophisticated information systems entails the deployment of a vast array of devices across the plant, which, in turn, necessitates seamless data flow across different modules of the process infrastructure. This can call for some pretty complex connectivity, but that can be simplified by using a high-speed open system and a central network – and Ethernet fits the bill perfectly.

New analysis from Frost & Sullivan (http://www.industrialautomation.frost.com/), Strategic Analysis of European Industrial Ethernet Market, finds that market is expected to earn revenues of $307.12 million by 2015. The study provides deep insights into different industrial Ethernet protocol such as Modbus transmission control protocol/Internet protocol (TCP/IP), Profinet, Ethernet IP, EtherCAT, Ethernet PowerLink and other protocols.

Ethernet offers all the benefits of a common platform across a wide range of enterprise applications and process devices, simplifying data sharing, lowering costs and reducing cabling requirements. It also makes it far simpler to implement the predictive maintenance strategies that are becoming so important. Further, industrial Ethernet allows the system to be connected to the plants’ intranet, where information from various plants can be accessed across different facilities and information can be quickly transmitted even across diverse geographies.

I guess what’s really needed now is an education job, to make sure users in the process industries are aware of all the options and benefits.

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Standard Ethernet TCP/IP dominates industrial installations

Finally we’ve managed to get a peek at the IMS Research report on the 2009 World Market for Industrial Ethernet. It highlights that standard Ethernet TCP/IP accounts for nearly two thirds of all Ethernet nodes used in industrial automation, with the remaining third being split among numerous protocol variants.

Let’s look at that ‘interesting’ third first – we say interesting, because these are the protocols that always dominate the ‘Ethernet wars’ style headlines. The report reckons that EtherNet/IP has 32.8%, Profinet 28.1%, Modbus TCP/IP 18.1%, Ethernet Powerlink 5.4%, EtherCAT 4.7%, and the remainder made up by the likes of SERCOS, HSE, CC-Link IE and others.

But surely what’s really interesting is that, even combined, all these highly vocal parties account for just a third of the overall market, with standard Ethernet TCP/IP making up the remaining two thirds. Will the picture stay the same? IMS is somewhat cryptic. It says that the overall market for industrial Ethernet networking installations will grow by over 10% a year from 2011. Meanwhile, new installations of dedicated industrial variants will grow by 40% from 2008 to 2013. Putting the figures like that makes it hard to draw a comparison. If your maths is better than mine, let me know.

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A universal network for in-car control systems?

Here’s an interesting question: could Ethernet oust CAN, LIN, MOST, FlexRay and others to deliver a universal network for in-car control systems? The modern car can incorporate as many as 70 embedded computers, networked by a host of different networking systems, including under-bonnet control systems, overall vehicle safety systems, in-vehicle comfort systems and, increasingly, in-car entertainment and information systems.

Now automotive manufacturers are turning their attention to Ethernet as a common backbone for in-car networking, offering tantalising promise of a radical simplification of the automotive networking jungle whilst easing the introduction of the complex software modules and control applications that will characterise the next generation of vehicles.

In 2007 a BMW research group tested the Internet Protocol (IP) – an application layer of the Ethernet protocol – to network automotive controllers. The company’s engineers found that IP could well suit the real-time requirements even of safety-critical applications. And most importantly, they found that with IP networking, costs of automotive electronics could quite well be lowered considerably.

The BMW engineers tested the aptitude of IP for applications in the engine compartment (engine control unit and dynamic stability control) and in the dashboard. Their experiments were built on standard PC and embedded electronic parts. To give the system a real test, they also ran bandwidth-hungry video and other multimedia applications over the same network.

Their conclusion was that the real-time behaviour of the network far exceeded the requirements of safety-critical and other control applications, even when the multimedia applications were running at the same time. Although these studies were not part of any serial car development, the potential for Ethernet has been firmly established. BMW is adamant that talks with automotive OEMs and tier one suppliers will soon follow.

BMW is not alone in its exploration of Ethernet for in-car control systems. Papers presented at the 32nd annual conference of the IEEE Industrial Electronics Society (IECON) and at the Canadian Conference on Electrical and Computer Engineering (CCECE) in 2006 highlighted the potential for Gigabit Ethernet for on-board communication and control networks, concluding that simulations demonstrated the feasibility and success of the proposed model with mixed data traffic for both real-time and non real-time applications.

Ethernet, then, offers the tantalising possibility of replacing the many established time-critical and non time-critical vehicle networks (CAN, LIN, et al) with a single unified architecture. Certainly this is not going to happen overnight, but already we are seeing Ethernet beginning to permeate into vehicle control systems. A number of manufacturers are already incorporating Ethernet interfaces to connect in-vehicle systems to external diagnostics computers, with Ethernet switches are being employed in networking bandwidth hungry video, media and GPS systems as part of the wider in-vehicle control system.

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